Industrial Design

Additive Manufacturing Innovations, Advances, and by T.S. Srivatsan, T.S. Sudarshan

By T.S. Srivatsan, T.S. Sudarshan

The innovation of constructing a third-dimensional item layer via layer utilizing computer-aided design
(CAD) was once initially termed quick prototyping, a priceless procedure that used to be built in the
early Eighties for the aim of producing. In its early phases, swift prototyping was once typically
used to create versions and prototype components and provided speedy recognition of what engineers had
envisioned. speedy prototyping was once one of many initial strategies that at last culminated
in additive production (AM), which permits the creation of exact published components, in addition
to types. the main awesome advances the method deals are the advance and creation of
products with a visible aid in either time and value, facilitated by way of elevated human interaction
and optimization of the product improvement cycle, therefore making it attainable to create almost
any form that will rather be tricky to desktop utilizing traditional recommendations. With the
emergence of additive production, scientists, engineers, or even scholars can speedily construct and
analyze versions for the aim of theoretical comprehension and similar reports. within the medical
profession, medical professionals were capable of construct versions of assorted elements of the physique to investigate accidents or
disease and to devise acceptable clinical systems. Additive production has additionally made it possible
for marketplace researchers to assemble the critiques of strength purchasers of newly built products
and for artists to discover their creativity.

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Extra resources for Additive Manufacturing Innovations, Advances, and Applications

Example text

The trunk is representative of the research and development efforts that often result from use of these processes. The branches clearly represent the direct outcomes and benefits culminating from these efforts. 110 © 2016 by Taylor & Francis Group, LLC Additive Manufacturing of Materials 33 attention. In recent years, the use of additive manufacturing for a variety of purposes has expanded as more advanced additive manufacturing techniques are being developed and getting approved. An early application of additive manufacturing was the production of tools that had specific channels to facilitate plastic injection molding.

The powder feed system generally lends itself to building a larger scale volume compared to powder bed units. In this system, the metal powder particles are conveyed through a nozzle onto the build surface. A laser is then used to melt a monolayer or more of the powder into the shape desired. The process is repeated to create a solid threedimensional component. There are two variations of this system: 1. The work piece remains stationary while the deposition head moves. The deposition head remains stationary while the work piece is moved.

A laser beam is then driven over the bed so as to selectively melt the powder under the guidance of a scanner system. Upon completion of a layer the fabrication piston moves down another layer thickness and a new layer of powder is spread over it. The process is repeated until the entire part or a solid three-dimensional component is constructed. Upon completion, the fabrication piston moves up and elevates the final object or part. 75,76 A distinct advantage of the powder bed fusion system is that support structures are not required.

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